Continuous Emission Monitoring System – CEMS

How to choose the right Continuous Emission Monitoring System (CEMS) for your application? Which technologies are right for your process? When selecting emission monitoring products, you may not be sure which one is the best for your requirements or process. The CEMS market is mature and there are a lot of technologies and options available. Clean air is a global priority. In many countries, including those in Europe and the USA, adhering to environmental standards is not just best practice—it’s the law. CEMS offering real-time analysis of emitted gases to ensure pollutants are kept in check. It’s crucial that these systems deliver consistent, accurate results, free from interference by other pollutants.

Continuous Emission Monitoring System CEMS with fully integrated emission analyzers and sample conditioning system

ASaP products and services for Continuous Emission Monitoring System

Our comprehensive range of products and services for Continuous Emission Monitoring System include offshore and onsite service, and an extensive selection of gas analysis instruments, sample conditioning, sample probes, and various cabinets and houses for your instruments, tailored to meet the unique requirements of various cryogenic, renewable, and petrochemical applications. We are dedicated to delivering innovative solutions that ensure accurate and efficient operations in the process industry.

Emission monitoring - How to choose a Continuous Emission Monitoring System (CEMS) blue sky smoke stack emission

Continuous Emission Monitoring System (CEMS)

Continuous Emission Monitoring Systems (CEMS) are methods used to monitor emissions from industrial site smokestacks, including refineries, power stations, and manufacturing plants, where fuel source combustion occurs.

Emission monitoring systems are designed to measure fuel flow, dust, and the concentrations of air pollutants like SO2, NOx, CO, CO2, THC, and O2, complying with the relevant regulations for the emission source.

Besides their basic function of enhancing site safety, CEMS systems also ensure that facilities comply with legal obligations. There are various global standards and methods for environmental monitoring. All combustion plants are required to monitor and analyze their gas flue effluents to ensure compliance with the established maximum thresholds for specific contaminants.

CEMS are essential for plants, refineries, power stations, and other industrial sites where fuel combustion is routine. They serve multiple purposes, including providing crucial data on dust levels and concentrations of air pollutants like SO2, NOx, CO, CO2, THC, and O2. This ensures that these sites are safe for human presence and do not present a fire hazard, which is particularly relevant in facilities where open flames are an integral part of operations.

What is Dirk Horst’s expert take on Continuous Emission Monitoring Systems?

We asked process industry veteran and expert in the field of Process Gas Chromatographs (PGC) and Continuous Emission Monitoring Systems Dirk Horst to do the impossible: To summarize CEMS on three sheets of paper:

Short Introduction to CEMS

A special field of the applied analytical instrumentation, not limited to the oil and gas industry are the analyzer systems, the so called “CEMS”, that are part of systems that need to comply with stringent mandatory measurement requirements and data logging for the purpose of environmental pollution control.

They specifically deviate from the normally operated process analyzer systems by the fact that the validation is not limited to the analyzer system as it also includes the validation of the applied sampling system.

Main reasons why these CEMS are installed

The main reasons why Continuous Emission Monitoring Systems are installed are:

  • Regulatory compliance
  • Monitoring of plant performance
  • Calculation of the emissions
  • Assessments of impact to the environment.

Environmental Protection Agency (EPA) regulations

Most of the worldwide applied regulations are based on the original promulgated Environmental Protection Agency (EPA) regulations.

The mission of EPA is to protect human health and the environment and ensures that people are protected from significant risks where they live, learn and work.  National efforts to reduce environmental risk are based on the best available scientific information while Federal laws for protecting human health and the environment are enforced fairly and effectively.

Following the EPA, now many countries have developed Continuous Emission Monitoring Approval schemes.

European emission regulations

In Europe, several specific directives are related to industrial emissions including the “Integrated Pollution Prevention and Control” (IPPC) Directive have been brought together into a single document as a legislative Directive. In 2017 the European Commission has issued the “MRR Guidance” document for supporting the implementation of Commission Regulation (EU) on the monitoring and reporting of greenhouse gas emissions.

In the UK BS EN 14181 covers stationary source emissions and quality assurance of Automated Measuring Systems.

The owner or operator of a production unit, as under a legally regulated Program, MUST install Continuous Emission Monitoring System (CEMS) on the unit unless otherwise specified in the regulation.

Plant operators are required to obtain an environmental permit from authorities in EU countries.

The EPA regulates emissions under the “Code for Federal Regulations” (CFR) that consists of more than 50 volumes, known as Titles.  Title 40 of the CFR (40 CFR) lists all environmental regulations with part 60 & 75 covering a wide variety of combustion sources from commercial, institutional, industrial and utility boilers through to incinerators, refineries and combustion turbines.

The Emission Measurement Centre (EMC) of the EPA has produced hundreds of methods of measuring air pollutants emitted from the entire spectrum of industrial processes causing air pollution.

The EMC is also a bridge between the regulators and the regulated community in providing technical expertise and guidance. The EMC is the focal point for planning and conducting field test programs.

To whom do the requirements apply?

Depending on the amount of energy used by an operating company using different fuels like coal, natural gas or other types resulting in emission of polluting gases and / or effluents, there are specific limits set for each pollutant and the maximum integrated amount during a certain time period.

Where does a CEMS consist of?

All equipment that is necessary for the accurate determination of the integrated amount of a gas or particulate matter emission or disposal like wastewater systems into the environment, making use of online analyzer measurements systems.

The obtained measurement data is used to determine the integrated amount of pollution making use of data processors to produce a.o. standardized results in the correct units of emission and records historical trends.

The Continuous Emission Monitoring Systems or CEMS for Measuring and Monitoring is divided into the “Automated Measuring System” (AMS) and a system to calculate and evaluate the emissions, the Automatic Evaluation System (AES).

As an alternative for the traditional CEMS, also Predictive Emission Monitoring Systems (PEMS) may be applied. These, not hardware-based systems, make use of dedicated algorithms, that are based on the input of specific process parameters to determine emissions.

Continuous Emission Monitoring Systems applications and measurements

The specification of the CEM system will depend on not only the type of process, but also on the type of pollutant gases that are required to be measured. Since there are many applications for continuous emission monitors, covering a wide range of industries, there are many different analyzers.

The ranges of each of the to be measured components or particulate to be monitored are all specified.

All analyzers that are part of a Continuous Emission Monitoring System should be certified by the “Monitoring Certification Scheme”, short MCERTS. as being approved by the government after having successfully passed a type of approval test.

All approved analyzers, supplied by several companies, are listed on the website from MCERTS.

Relative Accuracy Test Audit (RATA)

After the Operational Test Period for certification a Relative Accuracy (RATA) and Bias Test are performed. This is essentially a comparison of the facility CEMS data (concentrations and emissions) to an “Accepted Reference Method” short RM, during a specified time period.

Performance certification tests for CEM after installation:

  • 7-day calibration error test for each monitor,
  • Linearity check for each pollutant concentration monitor (introduction of 3 concentrations),
  • Relative Accuracy Test Audit (RATA) for each monitor,
  • Bias test for each SO2 pollutant concentration monitor, flow monitor, and the NOx CEM system,
  • Cycle time test for each pollutant concentration monitor.

What are the essential parts of Continuous Emission Monitoring Systems?

  • Sample probes, • Sample lines • Sample pumps,
  • Sample conditioning equipment like heaters, condensers, gas Dilution equipment for Dew Point lowering !
  • Pollutant concentration monitors e.g., SO2 or NOx monitors,
  • Diluent gas monitors to measure % O2 or % CO2 ,
  • Stack gas Volumetric Flow rate monitors,
  • Data loggers and Programmable Logic Controllers – PLC’s,
  • Data Handling System for the CEM system for recording and performance monitoring of all measurements.

Types of CEMS sampling techniques

EPA has developed specific Emission Sampling Methods for many applications that can be divided into  ‘Extractive’ and  ‘In situ’ systems. 

Dilution Extractive systems are applied to be able to measure the flue gas pollutant concentrations on a wet basis by diluting the sample vapor with dry clean air that is introduced at the specially designed sample probe. Important additional effect is that the Dew Point of the vapor is reduced which lowers the chance of condensation in the sample transport lines.

Critical Orifices are applied within the sample probe to establish a fixed Dilution Ratio and stack gases pressure are almost atmospheric and so pumps are required to extract the sample.

CEMS makes use of umbilical sample bundles consisting of 4 -6 separate teflon lines having specific properties to make it suitable for the job. One line for the sample, the second for calibration or probe purging, the third for the dilution air, the fourth one for monitoring and spare lines.

Heated bundles are only applied for very low ambient temperature conditions and small dilution ratios.

Two main types of extractive systems: The Dry-Cold and the Hot-Wet sampling systems

There are two main types of extractive systems: The ‘Dry-Cold’ and the ‘Hot-Wet’ sampling systems, see figure.

The “Dry-Cold” type of sampling requires a stack sample probe with heated sample line to a gas pre-conditioning panel. Part of the sample preparation prior to entering the analyzer is to remove the water vapor by rapidly chilling the sample. This sample conditioning system requires a significant amount of maintenance to ensure all sample preparation components are operating correctly but the major drawback with this type of CEMS is that a significant percentage of any soluble gas, such as NO2, SO2 and to a lesser extent NO may be removed along with the water vapor.

‘Hot /Wet’ Continuous Emission Monitoring Systems are applied because some gas constituents can only be measured in a hot/wet state like HCl, Ammonia, or HF as they are totally soluble in water and will scrub out if chilled. These hot extractive systems also require a stack sample probe with heated sample line to the analyzer.

Illustration overview of Two main types of Continuous Emission Monitoring Systems (CEMS) extractive systems The Dry-Cold and the Hot-Wet sampling systems
Two main types of Continuous Emission Monitoring Systems (CEMS) extractive systems The Dry-Cold and the Hot-Wet sampling systems

The sample gas to the analyzer needs to be maintained at a temperature above the sample dew point to prevent water formation because water formation at the gas analyzer will cause severe cross sensitivity issues with other measured gases, plus expensive analyzer maintenance.

Measuring and Auxiliary Equipment for CEMS

It would go too far to discuss here all issues that are involved with CEMS. Additional auxiliary equipment is necessary to optimize the sample conditions mainly to prevent condensation like Coolers, Moisture Monitors, the types of applied analyzers like Spectrometers, the Ultra-Sonic and Thermal Mass flow stack gas flowmeters and the Data Handling System for the necessary calculations and evaluation of the emitted mass amount of the polluting components.

Dirk Horst Instrumentation and Process Analyzer Systems Professional Trainer and Consultant
Dirk Horst Instrumentation and Process Analyzer Systems Professional Trainer and Consultant

About the author Dirk Horst

Dirk’s first professional study was in Electronics which was successfully followed by a dedicated study in instrumentation and obtained several other specified certifications during his long a career in the Oil and Gas industry.

Dirk has more than 34 years of experience in QMI, including the Dutch Oil Company N.A.M. (owned by Royal Dutch Shell), Shell Global Solutions in Amsterdam, Shell Head Office in Hague, Reliance Petroleum Refinery Ltd. in India, Nigeria LNG. and Shell in Sakhalin, Russia.

Dirk is currently working as Freelance Trainer to transfer his long-term experience to young engineers and technicians joining the world of instrumentation.

Our recommendations to learn more about Continuous Emission Monitoring Systems

To achieve optimal performance through an understanding of operating principles, possible interference and practical knowledge, you can attend the training course Process Gas Chromatography & CEMS Systems by none other than Dirk Horst himself.

In addition, Process Gas Chromatographs by Tony Waters is a guide to the fundamentals of applied gas chromatography and the process gas chromatograph, with practical procedures for design and troubleshooting This comprehensive resource provides the theory that underpins a full understanding of the fundamental techniques of gas chromatography and the process analyzer.

Analytical Solutions and Products employees are trained by Tony Waters and are very familiar with his and the work of Dirk Horst.

Process Gas Chromatography & CEMS Systems training by Dirk Horst
Fleming Training Course Process Gas Chromatography & CEMS Systems by Dirk Horst
Process Gas Chromatographs Fundamentals Design and Implementation by Tony Waters
Process Gas Chromatographs Fundamentals Design and Implementation by Tony Waters

Types of emission gas analyzers

Ultraviolet (UV)-based analyzers

The UV-based measurements are chosen for Continuous Emission Monitoring Systems because they are unaffected by interference from water (H2O) and carbon dioxide (CO2). They also provide a wide dynamic range for some measurements. There is no need for sample drying, which greatly simplifies sample handling and integrity. High-intensity line source lamps emit a fixed wavelength for measurement stability, and emit low total power, which removes the potential for sample photolysis.

FTIR spectrometer

Fourier Transform Infrared spectroscopy (FTIR), compared to other IR techniques, can measure many components in real-time due to the use of an interferometer that allows the collection of a broad range of wavelengths. FTIR spectrometers are undeniably one of the most reliable technologies due to its sensitivity and capability to recognize extremely low concentrations of gases. FTIR gas analyzers can measure from low ppm levels up to vol-%.

Flame Ionization Detectors (FID) analyzers

The Flame-ionization Detector (FID) measures the total organic carbon (TOC) contained in emission gas samples. The most sensitive and widely used technology for the measurement of Total hydrocarbons (THC), Non-methanic Hydrocarbons (NmHC), and Methane (CH4).

Zirconia oxygen analyzers

Zirconium oxide measurements are used in CEMS because they are a trusted, industry-proven sensing technology for fast and accurate oxygen analysis in a wide range of applications, particularly combustion processes. Capable of measuring oxygen at percentage or parts-per-million levels, zirconium oxide sensors can be used in both extractive and insitu probe instruments, providing solutions for a wide range of industries.

Metals and mining operations require high temperatures at many stages. This heat is delivered by combustion processes, which require gas analysis to ensure product quality and control emissions.
Metals and mining operations require high temperatures at many stages. This heat is delivered by combustion processes, which require gas analysis to ensure product quality and control emissions.

Range of CEMS applications

Emission Compliance

Reliable, accurate emission monitoring with a CEMS is essential to ensure processes comply with environmental regulations. This requires operators to properly install suitable measurement equipment that meets all regulatory criteria.

Industrial boilers

Boilers are required to provide the power and steam needed for many industrial processes. Efficient burner Boilers are required to provide the power and steam needed for many industrial processes. Efficient burner control ensures reduced fuel costs and lower emissions, and depends upon optimizing the combustion reaction between oxygen (from air) and the fuel used. An ideal ratio between the two ensures safe and efficient operation with minimal emissions.

Hydrocarbon processing emission compliance

Boilers are required to provide the power and steam needed for many industrial processes. Efficient burner Boilers are required to provide the power and steam needed for many industrial processes. Efficient burner control ensures reduced fuel costs and lower emissions, and depends upon optimizing the combustion reaction between oxygen (from air) and the fuel used. An ideal ratio between the two ensures safe and efficient operation with minimal emissions.

Biomass boilers

Biomass boilers provide the power and steam needed for many industrial processes. Efficient burner control ensures reduced fuel costs and lower emissions, and depends upon optimizing the combustion reaction between oxygen (from air) and the fuel used. An ideal ratio between the two ensures safe and efficient operation with minimal greenhouse gas emissions.

Fired heaters

Fired heaters are direct-fired heat exchangers that use safe, efficient, and controlled combustion to raise the temperature of feed flowing through coils throughout the heater. They rely on efficient combustion to reduce fuel consumption, minimize emissions and ensure process safety. Depending on the use, these are called furnaces, or process heaters, and are critical to hydrocarbon processing.

Emission compliance in glass manufacturing

Glass production processes generate harmful gas emissions, particularly oxides of nitrogen (NOx), which are subject to environmental regulation. Compliance with these regulations must be demonstrated to avoid fines and other sanctions.

Kilns

Combustion control is important in a kiln, but can prove challenging due to the high temperatures, high variability in fuel sources, and high levels of dust and particulate matter. Efficient control of the combustion processes in cement and lime production can help reduce the fuel costs involved in creating the significant amounts of energy required, and also lower emissions, by emission monitoring and control.

Cement and lime production emission compliance

The manufacturing processes for both cement and lime involve mixing inorganic minerals calcined at high temperatures, generating high particulate levels. These processes leverage combustion and emission monitoring and control to ensure process compliance and efficiency.

Emission compliance in pulp and paper manufacturing

Pulp and paper production can generate harmful gases and particulate matter, which are subject to environmental regulation. Compliance with these regulations must be demonstrated to avoid fines and other sanctions.

Thermal oxidizers

Thermal oxidizers are specifically designed for air pollution control, receiving many of the waste streams from the production plant.  Variability in the waste compositions requires constant adjustment of the burner air-fuel ratio, and the swift monitoring of oxygen levels ensures proper destruction removal efficiencies of all emissions.

Emissions compliance in mining

Metal and mining processes generate harmful gas emissions, particularly oxides of nitrogen (NOx), which are subject to environmental regulation. Compliance with these regulations must be demonstrated to avoid fines and other sanctions.

Power and steam generation

Controlling the ratio of air and fuel in combustion is key to safety, efficiency and cost-effectiveness. It also impacts upon the pollutant emissions that may be generated by combustion.

Kilns are used for the pyro-processing stage of many cement and lime manufacturing processes, where the raw materials are subjected to high temperatures.
Kilns are used for the pyro-processing stage of many cement and lime manufacturing processes, where the raw materials are subjected to high temperatures.

CEMS products and services

ASaP’s complete CEMS shelter with emission analyzers

ASaP complete Continuous Emission Monitoring System CEMS shelter with emission analyzers and sample conditioning system

ABB ACF5000 Multi-Component FTIR Emission Monitoring System

ABB ACF5000 Multi-Component FTIR emission monitoring system

Applied Analytics OMA-300 Continuous Emissions Analyzer

OMA-300 Wall-mounted OMA Process Analyzer Eexp systems purged and pressurized using a certified air purging device

ABB ACF-NT Multi-Component Analysis System for Emission

ABB ACF-NT Multi-Component Analysis System for Emission and Process Monitoring

Emission Monitoring and Reporting with AIM

ASaP AIM predictive maintenance software rugged tablet

CEMS Maintenance and Offshore Service

ASaP Analyzer maintenance and offshore service team - David Ani, Meagan Wooster, Jonatas Reis, Max van Wees, Bo Krajefska, Nicolas Fevola, Peter Kearney, and Fulco van Neijenhof

ASaP’s complete CEMS shelter with emission analyzers and sample systems

Compliance with Continuous Emission Monitoring System

ASaP’s Continuous Emission Monitoring Systems are integrated into Slim Analyzer Packages (aSAP). These CEMS shelters are manufactured in our workshop. They are tailor made for housing emission analyzers and sample conditioning systems.

The analyzers are mounted inside a coated steel insulated room closed by two doors. Here is the clever part; when opening the doors they lock in the two sidewalls and a weather protected environment is created. A sample conditioning system can be mounted back to back and when required test bottles are mounted.

Flexibility and quality

Due to its design we are flexible in sizing and area classification. We build our CEMS shelters with the highest quality materials and include certificates such as ATEX and DNV.

Key benefits

Measurement of HCl, HF, H2O, CO, CO2, SO2, NO, NO2, CH4, NH3, N2O, H2CO, O2 and VOC (other gases on request)

Maximum 15 measuring components (standard), simple upgrade on request

High stability, accuracy and reliability through proven FTIR technology

Versatility in flange mounting options, digital communications and data management

Comfortable field maintenance

Applications

Municipal waste incinerators

Biomedical and sludge incinerators

Hazardous waste incinerators at chemical plants

Gasification and pyrolysis processes

Cement kilns

Solvent recovery and destruction

DeNOx and DeSOx of power plants

Catalyst protection monitoring

Combustion research

Other CEMS applications

Markets

Petrochemicals

Fine chemicals

Industrial boilers

Power generation

Incineration furnaces

Process industries

Other CEMS markets

ABB ACF5000 Multi-Component FTIR emission monitoring system

Environmental monitoring

Because of the growing requirements in the field of environmental monitoring, increasing number of pollutants and with lower concentrations must be measured from combustion processes. World leader in stack gas monitoring systems for decades and pioneer in FTIR technology, ABB Analytics is offering an inexpensive and forward-looking system with the ACF5000 multi-component FTIR emission monitoring system.

Highest levels of accuracy, selectivity and reliability

Recognized by the process industries for their ruggedness, the ABB FTIR spectrometers offer a measurement technology with the highest levels of accuracy, selectivity and reliability. Because of the FTIR measurement principle, the spectrometer is free from drift and does not require frequent adjustment, therefore there is no need to hold stocks of expensive, dangerous and toxic test gases. Because it can easily be expanded through software to measure additional infrared-active components, the analysis system is also designed to expand with your future needs.

Key benefits

Measurement of HCl, HF, H2O, CO, CO2, SO2, NO, NO2, CH4, NH3, N2O, H2CO, O2 and VOC (other gases on request)

Maximum 15 measuring components (standard), simple upgrade on request

High stability, accuracy and reliability through proven FTIR technology

Fully integrated VOC and O2 analyzers (optional)

Unique air-driven injector pump, no moving parts, low condensate to handle

QAL3 automatic span drift check without test gas

Applications

Municipal waste incinerators

Biomedical and sludge incinerators

Hazardous waste incinerators at chemical plants

Gasification and pyrolysis processes

Cement kilns

Solvent recovery and destruction

DeNOx and DeSOx of power plants

Crematoria

Steel and aluminum smelters

Catalyst protection monitoring

Combustion research

Other CEMS applications

Markets

Clean gas

Petrochemical

Glass and metal

Natural gas

Sulfur recovery/sulfuric acid

Wet scrubbers

Other CEMS markets

Applied Analytics OMA-300 Continuous Emissions Analyzer

solid-state emissions monitoring technology

The OMA represents a scalable, solid-state emissions monitoring technology that meets the detection limits required for future EPA regulations.

Reliable compliance at minimal cost

Reducing emissions is a critical environmental challenge that often presents no immediate financial gain for facilities, yet necessitates the acquisition and maintenance of costly equipment. An optimal Continuous Emissions Monitoring (CEM) system ensures dependable compliance at the lowest possible expense. The OMA CEMS stands out as a comprehensive solution, tracking fluctuating levels of multiple emissions through a unified system.

Key benefits

Measure as many chemicals as you need. Add/remove analytes at any time.

Integrated detection technologies. The best sensor for each analyte.

Fast, continuous reading. Analyzer response time is 1 to 5 seconds

No false positives. Interfering chemicals can be corrected for by AAI’s multi components algorithm

Huge dynamic range. Remains accurate through wide changes in concentration

Unattended operation. Stabilized by Auto-Zero; remote operation optional

Applications

Emissions and compliance

Wet and dry gas CEMS

Power boiler emissions monitoring

Source evaluation, stack testing

Sulfur plant stack and feed gas monitoring

Process monitoring in nitric acid plants

Smelter stack monitoring

Other CEMS applications

Markets

Renewable gas

Natural gas

Fine chemicals

Power generation

Process industries

Other CEMS markets

ABB ACF-NT Multi-Component Analysis System for Emission and Process Monitoring

Combustion processes

As a result of the growing requirements in the field of environmental monitoring, increasing number of pollutants and with lower concentrations have to be measured from combustion processes. World leader in stack gas monitoring systems for decades and pioneer in FTIR technology, ABB Analytical is offering an inexpensive and forward-looking system with the ACF-NT multi-component analysis system for emission and process monitoring.

Accuracy, selectivity and reliability

The sampling probe, sampling line and analyzer cell are heated allowing water vapor to be measured along with extremely low detection levels of pollutant such as HCl, NH3 and HF. The sample gas delivery is using an electronically controlled air injector, which creates a vacuum. This draws the sample gas into the analyzer cell without the use of a mechanical pump. Thus, no moving part is used resulting in less maintenance. As a beneficial side effect, the sample gas is diluted at the analyzer cell outlet, condensation is reduced and disposal of the exhaust gas is safer.

Key benefits

Measurement of HCl, HF, H2O, CO, CO2, SO2, NO, NO2, CH4, NH3, N2O, H2CO, O2 and VOC (other gases on request)

Maximum 15 measuring components (standard), simple upgrade on request

High stability, accuracy and reliability through proven FTIR technology

Fully integrated VOC and O2 analyzers (optional)

Unique air-driven injector pump, no moving parts, low condensate to handle

QAL3 automatic span drift check without test gas

Applications

Municipal waste incinerators

Biomedical and sludge incinerators

Hazardous waste incinerators at chemical plants

Gasification and pyrolysis processes

Cement kilns

Solvent recovery and destruction

DeNOx and DeSOx of power plants

Crematoria

Steel and aluminum smelters

Catalyst protection monitoring

Combustion research

Other CEMS applications

Markets

Clean gas

Petrochemical

Glass and metal

Natural gas

Sulfur recovery/sulfuric acid

Wet scrubbers

Other CEMS markets

Emission monitoring and reporting with AIM

What is AIM?

AIM is easy to use predictive maintenance software and an analyzer data collection for operators and reliability engineers similar to AMADAS to get insight into their measurement and analyzer equipment.

How is AIM applied in a CEMS?

Emission monitoring is essential for reporting emission values on regular base to emission authorities.

Plant operation needs to report emission values on regular base to emission authorities. The validation and calibration data of 4 stacks need to be logged continuously. Therefore, a breakdown of these measurements needs to be prevented. There is a need for easy use and interpretation of the measuring results. In addition, further discussion with authorities needs to be prevented, by presenting results in an accurate and standardized way.

The result of using AIM for emission monitoring and reporting

By carefully monitoring the overall status of the emission monitoring system via different graphic images the “loss of measurement” is prevented. Easy reporting prevents discussion with authorities and gives a calculation of emission load.

Key benefits

Control and validate your analytical equipment

Complete overview, with KPI’s, clear dashboards, live tiles, and in-depth reports

High return on investment

Pre-configured for your analytical equipment

Comfortable field maintenance

Applications

Emissions and compliance

Wet and dry gas CEMS

Power boiler emissions monitoring

Source evaluation, stack testing

Sulfur plant stack and feed gas monitoring

Process monitoring in nitric acid plants

Smelter stack monitoring

Other CEMS applications

Markets

Renewable gas

Natural gas

Fine chemicals

Power generation

Process industries

Other CEMS markets

Analyzer maintenance and offshore service for Continuous Emission Monitoring System

Remote and on-premises service team

Are you in need of a reliable offshore maintenance or on-premises service team for Continuous Emission Monitoring System? ASaP offers fully qualified maintenance personnel who are ready to keep your operations running. With our team of skilled professionals, you can trust that your equipment and systems will be well-maintained, ensuring optimal performance and minimal downtime.

Trained in the latest industry standards

Our service team is trained and certified in the latest industry standards, with years of experience in providing maintenance services. We understand the importance of keeping your operations running efficiently, and our team is dedicated to providing timely and effective maintenance solutions.

Key benefits

Remote and on-premises service team

Trained for offshore service

Commissioning and start-up

ASaP Virtual Service Engineer will provide maximum efficiency

Professional rapid-response service

Applications

Emissions and compliance

Wet and dry gas CEMS

Power boiler emissions monitoring

Source evaluation, stack testing

Sulfur plant stack and feed gas monitoring

Process monitoring in nitric acid plants

Smelter stack monitoring

Other CEMS applications

Markets

Renewable gas

Natural gas

Fine chemicals

Power generation

Process industries

Other CEMS markets

Recent news and Continuous Emission Monitoring System projects

Keep up to date with ASaP’s latest Continuous Emission Monitoring System news and projects. By subscribing to our newsletter and following us on LinkedIn you will be the first to learn about our activities and events. Join thousands of industry professionals. Don’t miss out!

CEMS analyzer shelter completed with our valued partner ABB

Earlier this year ASaP successfully completed CEMS analyzer shelter in corporation with our valued partner ABB. The individual hydrocarbon measurements are handled by an ABB PGC5000 A+C and the remaining CEM components with an ABB Advance Optima 2000 analyzer.

CEMS Shelter ready for inspection with our valued partner ABB

Process analyzer validation ASTM D3764 and D6299 step-by-step

This is a step-by-step guide for process analyzer validation according to ASTM D3764 and D6299 standards and is pivotal for ensuring operational efficiency and compliance. However, the intricacies within these standards, coupled with the variance in actual maintenance activities, often lead to ambiguity and inefficiency. This white paper written by Dirk Horst and Martin van Burgh endeavors to provide a pragmatic approach to process analyzer validation, focusing on transparency, control, and reproducibility.

Process gas chromatograph analyzers PGCs ABB NGC8206 Yokogawa GC8000 Honeywell EnCal 3000 Emerson Rosemount 370xa Process gas chromatograph analyzers PGCs

ABB Advance Optima Integrated analyzer system solution

The ABB Advance Optima Integrated analyzer system has a modular design that offers a long-term security in your investment. Analyzer modules can be freely combined into tailor-made solutions and upgraded or extended with new features at any time. Remote modules are easily attached and centrally operated.

ABB Advance Optima Integrated analyzer system AO2020 and AO2040 product showcase

Ametek 920 Hot/Wet Multi Gas Analyzer

The Ametek 920 Hot/Wet Multi Gas Analyzer has been specifically designed to meet the requirements of the most challenging process and emissions monitoring applications in a cost-effective fashion. The Ametek 920 Hot/Wet Multi Gas Analyzer is a multi-component analyzer capable of measuring up to five different gases simultaneously. It therefore performs analyses typically requiring two …

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Frequently asked questions about Continuous Emission Monitoring System

What does CEMS stand for?

CEMS stands for Continuous Emission Monitoring System.

What is CEMS?

A Continuous Emission Monitoring System (CEMS) is an integrated system used to continuously collect, record, and report data on the emission of pollutants from industrial processes, ensuring compliance with environmental regulations.

What is a CEMS analyzer?

A CEMS analyzer is a device within the CEMS that measures specific pollutant concentrations in the emissions. It can detect gases like SO2, NOx, CO2, and other harmful substances to monitor and control air pollution levels.

What is emission?

Emission refers to the release of pollutants, such as gases or particulates, into the atmosphere from industrial processes, vehicles, or other sources, contributing to air pollution and environmental impact.

Continuous Emission Monitoring System practical solutions

With Continuous Emission Monitoring System ASaP offers practical total solutions. The well-established and complementary ASaP analytical package of services and products is an important contribution to the right solutions for your analytical needs. Moreover, the team spirit and the cooperation with specific partners give us the opportunity to design, build, locally install and commission tailor made sample probes, analyzer systems and shelters for you. All these products and systems can be built according to the latest industry guidelines and certifications.

ASaP is the reputable provider of analytical solutions; We can provide you with a full-service package for including engineering, manufacturing, software development, offshore service, gas analyzers, system integration, and cutting-edge bio-LNG or LNG Custody Transfer Systems (CTMS), LNG Probe-Vaporizers, advanced LNG Sampling Systems, and precise natural gas analysis systems. You are kindly invited to consult our team about Continuous Emission Monitoring System or any analytical challenge!